

Thanks for all the suggestions guys. I've tickled with these. Lubricated a few things and still to no avail, but then I thought I spotted something amiss...
The film direction and start knob has a lever out of the top. This looked like it was supposed to press the gate sideways, but after slackening the gate hinge screws and adjusting slightly it now presses the gate assembly up, or at least adds tension to it. Whichever way it's supposed to go, it is now sharp for Super 8 on the film I had previously had trouble on.
To celebrate I think I'm going to watch some more films this afternoon.
Thanks for your kind offer RCBasher. It is highly appreciated. Your tremendous help too. Thank You! Thanks to all you other guys for suggestions too. I hope by finding this little thing amiss, if it's correct, that it will benefit any one else out there with a 610D problem. In addition it doesn't rattle in reverse direction now. I used to have to press the gate slightly to get it to shut up. But that's gone too!
All that remains is to start the Telecine part of the operation now. Do you think you would get much success putting a microswitch on the upper film tensioner (the one above the gate)? That seems to oscilate at a more consistent frequency and amplitude than the rear film tensioner used on other projects. Just an observation, but the practicalities of it look a little difficult.
I'll certainly report back on my findings this afternoon and see if the fix holds out for all the other films.
A BIG THANKS!
Rich